Industry 4.0, IIoT & OT-to-IT Convergence
Direct machine connectivity, proactive OEE management, and transaction-safe shop floor resilience for modern manufacturing environments.
Native Shop Floor Connectivity Embedded Directly Within the Industrial Data Model
Our Industry 4.0 module bridges the gap between operational technology (OT) and traditional corporate IT. Machines, IIoT sensors, and picking systems communicate directly with our relational platform core without the need for brittle middleware bridges—delivering unbroken, real-time visibility.
Direct Hardware Control & Event Hub Architecture
Transform MyTISM into a centralized communication and event hub that seamlessly unifies modern interfaces and existing factory infrastructures.
- Interface Diversity at the Edge Layer: Direct connectivity via serial protocols (RS232, RS485), USB, Single Pair Ethernet (SPE), alongside fieldbuses and bus systems such as CAN, I²C, SPI, and 1-Wire, provided a physical connection to the data-collecting single-board computer (SBC) is established.
- Integration of EOL Infrastructures: Factory components that remain operational long after their official end-of-life (EOL) support can be flexibly integrated and directly attached to the modern environment.
- Terminal Bots for Legacy Systems: Existing text- or terminal-based legacy systems are automatically coupled via specialized terminal bots to migrate historical datasets without system breaks.
- Universal Data Capture Connectors: Native integration of industrial scanning systems and mobile data terminals for direct posting of material movements right at the workstation on the shop floor.
Real-Time Monitoring & Predictive Maintenance
Monitor continuous IIoT telemetry data streams and react proactively to operational deviations before unplanned downtime occurs.
- Intelligent Sensor Watchdogs: The integrated alarm system monitors telemetry changes in real time, triggering automated alerts the moment critical thresholds (such as temperature or pressure spikes) are breached.
- Proactive Inactivity Monitoring: Leverage resubmission-based alerts: if status updates from a machine or confirmations from a manufacturing step fail to arrive within a defined interval, the system autonomously triggers an alarm.
- Autonomous Background Processes: Integrated background Business Services process high-frequency sensor data imports, calculate remaining material range, and perceptibly relieve production management.
- Agile Machine-Side Prototyping: Customize data capture forms and control logic directly within the running workstation client. Modifications take effect instantly at the machine without requiring server reboots.
Fail-Safe Manufacturing via Decentralized Sync Nodes
Safeguard the operational capacity of production lines and mobile units even during temporary network interruptions on the shop floor.
- Local Server Instances (Notebook & On-Site): Run full platform instances on local on-site servers or industrial PCs for autonomous factory zones and mobile forklift terminals. All operational data remains fully accessible offline directly on the shop floor.
- Server-to-Server Live Replication: Synchronization is handled via an ultra-efficient, transaction-safe server protocol (Logsync). As soon as network contact is established, data and binary objects reconcile without user intervention.
Zero IT Footprint on HMIs and Operator Terminals
Minimize the administrative and maintenance overhead for hundreds of decentralized industrial PCs, Human-Machine Interfaces (HMIs), and compact single-board computers.
- Native Support for x86 and ARM Architectures: Our lightweight deployment model explicitly supports fanless, low-power industrial PCs and ARM-based hardware directly at individual machine stations.
- Installation-Free Dawn Rollout: Terminal provisioning requires zero local administrative privileges on end devices. Dawn isolates the runtime environment completely from the underlying operating system.
- Remote Provisioning via IDAS: The Integrated Data Acquisition Service (IDAS) can be provisioned completely remotely. Updates are deployed in the background, eliminating the need for IT technicians to physically service terminals on the shop floor.
Complete Production History & Compliance
Secure complete, unbroken traceability of all manufacturing steps and quality control data in accordance with strict regulatory standards.
- Data Loss Prevention via Soft Delete: UI-deleted production steps, material postings, or scan errors are merely flagged as invisible via Soft Delete (Ldel). They remain physically in the database for future audits.
- Automated Data Lifecycle: The system automatically calculates the exact statutory deletion schedules for machine telemetry, calibration reports, and testing logs directly within the XML schema.
- Intelligent Deletion Veto: As long as a machine is active or warranty claims remain open, this state autonomously vetoes and blocks the automated deletion of associated quality records.
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